Overview
A leading food manufacturing, packaging, delivery, and distribution company faced operational challenges with barcode scanning during forklift operations. Their existing devices hindered seamless workflow, requiring frequent handling, which reduced efficiency and caused errors such as misplaced devices and long scanning times.
The Problem
Forklift operators encountered difficulties scanning barcodes on pallets effectively. The scanning devices required frequent manual handling, forcing workers to stop driving, retrieve, and replace devices after every scan. This process not only slowed operations but also increased the risk of errors, such as leaving the device on pallets or scanning incorrect barcodes.
The company needed a solution that enabled:
- Hands-free operation for forklift drivers.
- Efficient barcode scanning, even for long-range and multi-barcode scenarios.
- Devices suitable for mounting on forklifts to avoid disruptions.
Proposed Solutions
Aura Systems introduced a combination of innovative devices to address the challenges:
1. Honeywell 8675i Ring Scanner
The Honeywell 8675i wearable ring scanner revolutionized barcode scanning for forklift operators by offering hands-free, always-available scanning capabilities. Operators could drive freely while scanning pallets, ensuring seamless workflow and improved accuracy. Key features include:
- Wearable Design: Ergonomic ring format allowing hands-free scanning.
- FlexRange™ Technology: Offers fast, accurate scanning from near contact to long distances.
- Durable Build: IP65 sealing, withstands extreme conditions (-20°C to 50°C) and frequent impacts.
- Multi-Barcode Scanning: Enhanced programming to select the correct barcode from multiple prints.
- Convertible Design: Easily switch between ring and glove configurations for user comfort.
- Long Battery Life: Swappable battery for multi-shift readiness.
- Hygienic Materials: Non-absorbent, disinfectant-ready surfaces for shared usage.
2. Honeywell ScanPal™ EDA10A Tablet
The EDA10A tablet provided a robust, forklift-mounted solution for managing operations on the go. Its advanced scanning capabilities complemented the ring scanner, ensuring comprehensive field operations support. Key features include:
- Rugged Durability: Withstands drops, vibrations, and extreme environments.
- High-Performance Connectivity: Equipped with Wi-Fi 6, NFC, and Bluetooth® 5.1 for seamless communication.
- Bright 10-Inch FHD Display: Optimized for visibility and multi-touch operation, including glove or wet-hand modes.
- Hot-Swappable Battery: Ensures uninterrupted operations during shifts.
- Enterprise-Ready: Compatible with Honeywell’s operational intelligence software and third-party MDM solutions.
3. Honeywell CT37 Device with Arm Band
For stock-taking and manual operations, workers were equipped with the lightweight Honeywell CT37 handheld device. The addition of an arm band holder enabled hands-free operations, enhancing mobility and efficiency. Key features include:
- Mobility Edge™ Platform: Ensures durability and future-proof design with Android updates.
- 5G and Wi-Fi 6E: High-speed connectivity for uninterrupted operations indoors and outdoors.
- Hot-Swappable Battery: Supports extended use without downtime.
- Enhanced Security: Built-in Secure Element (SE) for safeguarding sensitive data.
Results and Benefits
The implementation of the Honeywell 8675i Ring Scanner, ScanPal™ EDA10A Tablet, and CT37 device transformed the company’s forklift operations:
- Increased Productivity: Hands-free scanning allowed forklift operators to focus on driving while efficiently scanning pallets.
- Reduced Errors: Pre-programmed barcode scanning ensured accurate results, even in multi-barcode environments.
- Improved Workflow: Mounted tablets and wearable scanners streamlined operations and reduced handling time.
- Enhanced Stock-Taking: Arm band-mounted CT37 devices freed workers’ hands for picking and stacking.
- Durability and Longevity: All devices performed reliably in harsh environments, ensuring long-term value.
Conclusion
Aura Systems’ tailored solution empowered the client with advanced wearable, handheld, and mounted devices, addressing operational inefficiencies and improving productivity. This case study underscores the importance of integrating innovative technologies to optimize workflows in demanding environments, showcasing the client’s commitment to operational excellence.
